SUJAY BHUDHAR
Technical Lead - Mechanical
Haiphong
Summary
Amiable Technical Lead ready to rapidly onboard new personnel and kick start new projects. Achieves rapid and exceptional completion metrics through careful utilization of available skills and technical assets. Assembles effective teams by exploiting complementary competencies and collaborative employee relationships. Experienced Technical Lead with over 14 years of experience in Automobile and Material handling equipment industry. Excellent reputation for resolving problems and improving customer satisfaction.
Overview
14
14
years of professional experience
7
7
years of post-secondary education
3
3
Languages
Work History
Tech Lead - Chassis Design
VinFast Project (On role of Tata Technologies Ltd.)
Haiphong
2021.06 - Current
- Offered input on technical and platform-related strategic planning initiatives
- Investigated system issues and implemented resolutions to reduce downtime
- Brake system component selection like Caliper, Disc, Electronic parking brake in rear, Dust shields and brackets
- Resolved critical packaging issues in Engine bay and wheels ends for EV
- SOR's & Spec Book Releases across working platforms
- Thorough checking and finalizing of DMFEA & DVP's for FSS and BTP parts
- Designed for Assembly, Serviceability and Maintenance
- Organized system infrastructure documentation and operating procedures, strengthening controls and enhancing overall performance.
- Mentored junior team members, providing educational expertise on technical concepts and Steering & Brakes systems.
- Delivered in-depth CATIA & Team Center training, imparting knowledge of best practices for protecting data and minimizing errors.
- Improved team productivity by providing training and guidance to new team members on chassis assembly procedures
- Proactively participated in weekly meetings, offering insights into optimizing workflows and addressing potential bottlenecks
- Ensured seamless communication between departments by acting as liaison between design engineers and manufacturing teams
Junior Engineering Manager (Project Urbania)
Force Motors Ltd
Pune
2018.08 - 2021.06
- Hydraulic steering system Design (RCB & RNP) & Vehicle Geometric (Under hood) integration.
- Steering / Pedals components design and development.
- Lay out preparation, Packaging, BOM preparation and Validation.
- Proto Parts design and development, Assembly and Validation.
- Design release requests, Design or Engineering change request, 3D release request, Supporting to Product release note for SOP
- Sheet metal, Casting and Forging development.
- Selection of hardware, materials, treatments, standard part selection.
- DFMEA, DVP, DFA, DFS and few SAM activities during various vehicle builds
- Components design/analysis and feasibility checks for Serviceability, Accessability & Maintainence.
- Validation of systems at vehicle level.
- Steering mechanism articulation study using CATIA application.
- Concept design for Castings, forgings.
- Sheet metal parts design.
- Steering routing (hydraulic lines) design, feasibility for manufacturing, testing and fitment trials.
- Tolerance analysis for mating parts.
- Steering column tilt lever design proposals with articulation.
- Liaising with CFT's, suppliers.
- Support to vehicle testing and Proto activities.
- Resolved 70% problems in Steering and Pedals (ABC), improved operations and provided exceptional client support.
Senior Design Engineer
TATA TECHNOLOGIES LTD, Jaguar Land Rover
Pune
2012.08 - 2018.07
- Met with customers onsite to better understand project needs, discuss potential technical issues and resolve concerns.
- Increased customer satisfaction by resolving Steering system issues with almost 99.9% accuracy.
- Worked with CAD systems and software to turn Steering component designs into workable specifications, drawings and equipment details.
- Resolved steering hard points problems, improved operations and provided exceptional client support.
- Applied engineering methods for sound product design to manage understandable execution of calculations and best practices.
- Steering system Design & Vehicle Geometric (Under hood) integration.
- Release of Steering Gear, Steering column and Intermediate shaft.
- Steering lay out, Packaging, Clearance checking with Front aggregate system.
- Steering gear motor and pinion heat shield concept model creation.
- Feasibility studies for new steering system designs.
- Design and Development of Center Rack Steering System for Packaging
- Modification and Analysis of Front sub-frame for Steering gear sign-off.
- Knowledge of PCDS, CCDS and RMDV.
Junior Design Engineer
UNIQUE INDUSTRIAL HANDLERS PVT. LTD
Nashik
2011.01 - 2012.07
- Applied engineering methods for sound product design to manage understandable execution of calculations and best practices.
- Assisted drafters in developing structural design of products using drafting tools or computer-assisted design (CAD) or drafting equipment and software.
- Developed and tested models of alternate designs and processing methods to assess feasibility, operating condition effects, possible new applications and necessity of modification.
- Load calculations.
- Finalizing sections (I,C or Box) for trolley members.
- Output Shaft for Gearboxes and Axle design calculations for Crane wheels.
- Releasing drawings for planning and production activities.
- Design and development of Storm brake of 2.5 T capacity for Crane.
- Design calculations for reduction type of Gearbox components.
- Design of Hook Block for various capacities.
Work Preference
Work Type
Full TimeContract WorkWork Location
On-SiteRemoteHybridImportant To Me
Career advancementWork-life balanceCompany CultureFlexible work hoursPersonal development programsHealthcare benefitsWork from home optionTeam Building / Company Retreats4-day work weekEducation
MBA - Operations Management
D.Y.Patil Institute Of Engineering And Technology
Pimpari, Pune 2013.08 - 2015.07
Bachelor's of Engineering - Mechanical Engineering
SSBT's College Of Engineering And Technology
Bambhori, Jalgaon 2007.08 - 2010.06
Diploma - Mechanical Engineering
Government Polytechnic
Jalgaon 2004.09 - 2007.06
Languages
English
Bilingual or Proficient (C2)
Hindi
Bilingual or Proficient (C2)
Marathi
Bilingual or Proficient (C2)
Skills
Engineering design
Accomplishments
- Documented and resolved Steering Hard Points Issues which led to Final release and got JLR Extramile Award in Q3-2015 & Q1-2018, Team Appreciation award Q4-2015.
- Collaborated with team of 6 members in the development of Steering System Behavior using Catia Analysis
- Awarded with Ready Engineers forum for developing fresh graduates in Software (CATIA) trainings
Additional Information
Address -
A501, Shankeshwar Crimson, Gat No. 524 (P), Shiv Road, Jadhavwadi, Chikhali, Pune, Maharashtra, India - 411062
Software
CATIA V5
CATIA V6
Team Center
VisMockup
3D Live
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Tech Lead - Chassis Design
VinFast Project (On role of Tata Technologies Ltd.)
2021.06 - Current
Junior Engineering Manager (Project Urbania)
Force Motors Ltd
2018.08 - 2021.06
MBA - Operations Management
D.Y.Patil Institute Of Engineering And Technology
2013.08 - 2015.07
Senior Design Engineer
TATA TECHNOLOGIES LTD, Jaguar Land Rover
2012.08 - 2018.07
Junior Design Engineer
UNIQUE INDUSTRIAL HANDLERS PVT. LTD
2011.01 - 2012.07
Bachelor's of Engineering - Mechanical Engineering
SSBT's College Of Engineering And Technology
2007.08 - 2010.06
Diploma - Mechanical Engineering
Government Polytechnic
2004.09 - 2007.06
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