Summary
Overview
Work History
Education
Skills
Languages
Timeline
Activities
Developmentactivities
Personal Information
Academicprojectdescription
Hobbies and Interests
Projects
Disclaimer
Personal Information
Academicprojectdescription
Hobbies and Interests
Projects
Disclaimer
Generic
NAGARAJ MALAGUND

NAGARAJ MALAGUND

Summary

Seeking a challenging position in a reputed organization as a manager or engineer in paint shop, powder coating, silkscreen printing, and blasting with 7 years of in-depth knowledge and experience of industrial painting and coating, where I can improve my skills, learn and grow along with the organization's goals, and strengthen my knowledge.

Overview

7
7
years of professional experience

Work History

Manager - Paint Shop, Powder coating and Printing

TEXON SEMICONDUCTOR TECHNOLOGIES (SEOJIN SYSTEMS)
Hanoi, Vietnam
2023.02 - Current
  • Study the customer drawings and specifications, analyses painting feasibility and capability in accordance with the drawing requirements, and provide a process cost quotation, drawing queries, and analysis report to customers.
  • Managing, planning, and controlling overall painting, blasting, and printing operations to meet shipment schedules.
  • Validate the painting process for the new coating system and paints by submitting coupons, test reports, and documentation in compliance with ISO 12944, EN1090, and ASTM standards to customers.
  • Work closely with the production team to identify process issues and implement the necessary changes to enhance efficiency, expedite production,and improve quality by reducing defects and rejections.
  • Maintain accurate and up-to-date documentation for paint shop and handling all customer and internal audits.
  • Promote a culture of quality consciousness among team members and train paint shop supervisors and leaders on quality control techniques, efficiency, and best practices.
  • I worked as a TFT (task force team) and CFT (cross-functional team) member for new project customer qualification, process approvals, facility, and process implementation activities.
  • Implementation of Lean,JIT,FIFO, and Kanban systems in the painting processes to minimize waste, improve safety, and reduce process cycle time.
  • Weekly discussion meetings with customers about new product developments, painting capabilities, drawing and specifications related queries, and audit action item close-ups.
  • Root cause analysis for painting quality issues, 8D and NCR analysis reports for customer complaints, and coordinating with suppliers on material quality and cost reductions.
  • Having an extensive knowledge of solvent painting, powder coating, Cerakote, Teflon/PTFE, PPG, E - coating processes for sheet metal, machining and die casting products and silkscreen printing processes.
  • In the painting and printing process, I effectively managed a team of 6 employees, 10 line leaders, and 80 workers.

Engineer - Paint Shop

TTP TECHNOLOGIES PVT LTD, BANGALORE (Thermal Transfer Products)
Tumakuru, Karnataka
2018.05 - 2023.01
  • Planning overall painting and blasting production as per dispatch schedule, reviewing shift-wise production status.
  • Understanding shift-wise quality and production issues, providing solutions, and coordinating with cross-functional teams to ensure smooth execution of production as per targets.
  • Upgrading facilities and equipment in the existing paint shop to support desirable manufacturing processes.
  • Facilitated the implementation of new projects, led new model releases, and performed new paint trials to meet client demands.
  • Purchasing, controlling, and monitoring paints, consumables, and PPE's as per the requirements and coordinating with suppliers about material quality and cost.
  • Having in-depth knowledge of the 7-tank pre-treatment process, powder coating, water-based coating, epoxy and polyurethane solvent painting, internal coating, blasting, and hot dip galvanizing processes for sheet metal products.
  • Visual inspection of all the painted products as per customer drawings and specifications before moving to the customer end.
  • Handling and monitoring all painting quality check instruments such as DFT, glossmeter, colormeter, holiday detector, adhesion/hardness tester, etc.
  • Handled a team of 9 supervisors and 120 workers in painting, blasting, and internal coating sections.

Engineer Trainee (Paint shop Supervisor)

TOYODA GOSEI SOUTH INDIA PVT LTD, BANGALORE (Toyota Techno Park, Bidadi)
Bangalore, Karnataka
04.2017 - 04.2018
  • Planning shift-wise productions and the distribution of workloads to operators as per the daily production plan.
  • Monitoring 5’s activities, monthly paints, consumables stocks, equipment's, and facility
    cleaning activities.
  • Doing Kaizen activities to improve quality, reduce rejections, increase productivity, and
    improve the safety of the workers.
  • Supervising and working closely with a team of 30 members to deliver project requirements, develop solutions, and meet shipment deadlines.
  • Monitoring and controlling shift-wise production, part-wise rejections, the cost of rejections, etc.
  • Having in-depth knowledge of automobile sheet metal and plastic parts, epoxy solvent
    1K and 2K painting, and surface preparation processes.

Education

BE in Mechanical -

R.Y.M Engineering College, VTU
01.2016

Skills

  • Auto Cad
  • ERP
  • SAP
  • Project Management
  • Production planning
  • Lean Manufacturing
  • Automation Plan
  • Quality & Cost Control
  • Process Improvement
  • Troubleshooting
  • Silkscreen designs
  • Process cost quotation
  • Kaizen, 8D Analysis
  • Multi-tasking
  • Surface Treatment
  • Painting / Coating
  • FMEA, PFD, CP
  • Cost reductions
  • Ability to work in a team
  • Honesty and Hard work
  • Adaptability to new culture and environment
  • Leadership
  • Ability to lead and motivate teams towards achieving common goals and targets
  • Problem Solving
  • Strong analytical and critical thinking skills to effectively solve complex issues
  • Communication
  • Excellent verbal and written communication skills to convey ideas and information
  • Continuous Improvement
  • Dedication to implementing and promoting efficient processes and quality enhancement

Languages

English
Kannada

Timeline

Manager - Paint Shop, Powder coating and Printing

TEXON SEMICONDUCTOR TECHNOLOGIES (SEOJIN SYSTEMS)
2023.02 - Current

Engineer - Paint Shop

TTP TECHNOLOGIES PVT LTD, BANGALORE (Thermal Transfer Products)
2018.05 - 2023.01

Engineer Trainee (Paint shop Supervisor)

TOYODA GOSEI SOUTH INDIA PVT LTD, BANGALORE (Toyota Techno Park, Bidadi)
04.2017 - 04.2018

BE in Mechanical -

R.Y.M Engineering College, VTU

Activities

  • Published an international journal of current research on "mango seed oil as a bio-fuel for a diesel engine."
  • Participated in two days' student workshop on "Industrial Pneumatics and Industrial Hydraulics."
  • Participated in the "state-level volleyball" competition in school.
  • Secured Two Best" KAIZEN" Awards in Toyoda Gosei South India Pvt. Ltd. for Implementation in Production.
  • Attended training programs on "Basic IATF, Quality Circle, Stocktaking, and Basics of Fire Safety at TGSIN, Bidadi.
  • Awarded three times "Best Employee of the Month "at TTP Technologies Pvt. Ltd. for the development activities in painting and blasting processes.

Developmentactivities

  • Suggested and implemented layout changes to reduce process cycle time and optimise the workforce at TGSIN.
  • Suggested a vertical oven alter and implemented it to double production in the same cycle time.
  • Reduced painting rejections and rework from 35% to 13% by introducing polishing.
  • Replace manual flow coating with an SPM (Special Purpose Machine) automation.
  • Implemented an HMI (Human Machine Interface) system for the internal coating and air blowing processes to track cycle time and maintain accurate records.
  • Developed in-house sandblasting nozzles to fulfil radiator thickness requirements in panel groove portions, saving Rs 5,20,000 annually.
  • Reduced the cost of making painting jigs in-house by 40% for prototype jigs (which were previously developed by the vendor), saving 3,80,000 rupees per year.
  • Suggested, planned, and set up an automatic silkscreen printing machine instead of a manual printing process, saving $185,000 annually.
  • Developed and modified the masking process for specific products by constantly coordinating and analyzing it with customers, saving $142,500 per year.
  • Modified the entire project manufacturing sequence and sanding process from manual to semi-automated, saving $126,000 per year.

Personal Information

  • Date of Birth: 15/09/1995
  • Gender: Male
  • Nationality: Indian

Academicprojectdescription

An Experimental Investigation on Effects of Canola oil and Methanol Blended with Diesel on Performance and Emission Characteristics in Diesel Engine

Hobbies and Interests

  • Surfing Net
  • Playing Cricket & Volleyball
  • Reading & Listening Music

Projects

Canola oil as a bio - diesel in Diesel Engine.

Disclaimer

I do hereby declare that the above information is true to the best of my knowledge.

Personal Information

  • Date of Birth: 15/09/1995
  • Gender: Male
  • Nationality: Indian

Academicprojectdescription

An Experimental Investigation on Effects of Canola oil and Methanol Blended with Diesel on Performance and Emission Characteristics in Diesel Engine

Hobbies and Interests

  • Surfing Net
  • Playing Cricket & Volleyball
  • Reading & Listening Music

Projects

Canola oil as a bio - diesel in Diesel Engine.

Disclaimer

I do hereby declare that the above information is true to the best of my knowledge.

Similar Profiles

CREATE PROFILE
NAGARAJ MALAGUND